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Machining Turning and Milling

You can trust our machinists to create top quality parts for your project using a variety of methods.

Reliable Machining & Milling Services in Billings, MT for Projects of All Sizes

In our machining department, we strive for top notch quality in all of our parts. Our machinists have a large array of knowledge and experience, whether it is turning parts on the lathe or machining them on the milling machine. Whether you just need holes drilled and tapped or your project is more complex, we can accommodate your needs in order to achieve the end product that you desire.

Get Quality Workmanship from Our Machine Shop in Billings, MT
Billings Machine & Welding takes pride in the quality and quick turnaround for the work that our knowledgeable staff puts out. We are pleased to help you in any manner that we can to provide whatever you may need to get your project accomplished.

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Welding and Fabricating

Need a project welded or fabricated? We use a variety of techniques to complete your project.

Take Care of Your Project with Quality Welding Fabrication in Billings, MT

In our welding and fabrication department, we are able to work on a huge array of different welding processes. We can offer MIG, TIG, stick electrode, and, of course, brazing and silver solder. We weld on many different metals and are available to help you with your welding and fabrication needs. We look forward to working with you.

Get Quality Workmanship from Our Machine Shop in Billings, MT
Billings Machine & Welding takes pride in the quality and quick turnaround for the work that our knowledgeable staff puts out. We are pleased to help you in any manner that we can to provide whatever you may need to get your project accomplished.

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Drivelines

We have a driveline technician to help you with your driveline manufacturing and rebuild needs.

High Quality Driveline Builds & Manufacturing in Billings, MT

We take pride in each driveline that we work on or manufacture. Our driveline technician is very diligent when it comes to how the driveline is manufactured. From removal of the old equipment—including u-joints, yokes, slip yokes, spline shafts, or tubes—we carry all of the replacement parts and equipment needed to get the job done right. After every build or rebuild, we then put the driveline into our balancing machine to ensure a top notch product that performs well.

Get Quality Workmanship from Our Machine Shop in Billings, MT
Billings Machine & Welding takes pride in the quality and quick turnaround for the work that our knowledgeable staff puts out. We are pleased to help you in any manner that we can to provide whatever you may need to get your project accomplished.

Metal Fabrication Welding – How to Get Unsurpassed Quality Products

Metal Fabrication Welding – How to Get Unsurpassed Quality Products

Metal fabrication welding is an integral part of the entire fabrication of metal process. It helps in providing services to an impressive array of processing technologies. Apart from welding, some of the other services the metal fabrication industry can offer are CNC punching, laser, CNC forming, rolling and hardware additions. Apart from these, for offering the best final additions, a Metal Fabrication Welding firm should also manage other facilities like painting, plating and so on.

Among the different metals and metal alloys that require fabrication welding firm for various welding forms are stainless steels, carbon steels and aluminum. The various technologies, which any quality firm brings to the table, include MIG, TIG, MMA and Brazing. Some of the metal fabrication welding projects include stands and tables for TVs/LCD TVs, stands for tabletop machinery, food packaging machine etc. The various fabrications need in hotel equipment category includes trolleys, working cabinets and shelving and various high-precision metal components etc.

Drive production efficiencies with advanced technologies is the basis of welding in fabrication process today. One of the most used techniques in this process is the arc welding method. It is nothing but the use of an electric arc created between an electrode and the base material used to melt the metals at the welding point. The current can be either direct (DC) or alternating (AC) current, and the electrodes can be consumable or non-consumable. A quality team can offer both conventional and hybrid arc systems, and is highly skilled in the entire arc welding, surfacing and cutting technologies.

Among the various industries that use fabrication welding processes are construction, consumer goods, defense, energy and transportation industries. In the construction segment, this is used to in heavy construction and repair equipment, mining and off-highway vehicles etc. In the consumer goods, you would find this used among medical manufacturers for developing smaller, lighter, safer medical devices that meet industry demand for higher product quality, reduced cost and greater production efficiencies. Again, in packaging manufacturing they are used to produce polymers, plastics, and adhesives.

Hence, metal fabrication welding is important in all manufacturing and service industry sectors.

Article Source: http://EzineArticles.com/5720641

Metal Fabrication Welding for High End Industrial Equipment

Metal Fabrication Welding for High End Industrial Equipment

Choosing a metal fabrication welding provider that can deliver tight-tolerance machining requirements needs some amount of discretion. High-end creation of industrial equipment calls for the right resources, capabilities and experience. A firm that demonstrates all of these characteristics is definitely in a better position to meet your machining requirements.

Fabrication and welding processes are indispensable in prototype machining as well as the final products. In both these cases, it becomes imperative to get the best services at competitive market rates. Whether it is ongoing or repetitive production, getting the same quality and consistency time after time is of supreme importance. Besides, a fabrication or welding job should be good enough to last you for years at a stretch without any maintenance or performance issues. Luckily, a number of companies offering metal fabrication welding have made their presence felt on the internet. You could simply browse through their websites to learn about their capabilities and resources.

In addition, following are a few tips that will help you make an informed choice in choosing the right fabrication and welding service provider:

  • Choose a manufacturer that has a proven track record in manufacturing heavy industrial equipment by using latest and the most advanced fabrication welding techniques. The chosen company should ideally be the masters in fabrication and welding.
  • The next most important thing to check is whether your chosen firm comprises a team of skilled and experienced technicians.An experienced team will help create the most accurate designs and outputs,which in turn will help you achieve the best products.
  • Whether you are an OEM or a contract manufacturer, getting a competitive price for welding and fabrication services is important. Choose a firm that can offer you top notch services at reasonable prices. Besides, the company should respect your deadlines and deliver on-time.

There are several industries that heavily rely on metal fabrication welding and prototype machining at different stages in the product design and development process. Industries such as aerospace, tooling and fixtures, assemblies, composites, energy sector, wind, hydro, nuclear, pipelines, marine segment, repairs, fittings, research labs, laser, transportation and automobiles etc stand to benefit from welding and fabrication.

  • Why is fabrication and welding required?

Metal fabrication and welding is necessary as it lends strength, stability and durability to the working of an equipment or device. The most intricate machine designs can be achieved with these two processes. Thus, it ensures different work patterns and outputs. This process is one of the oldest techniques of creating heavy machinery and equipment and it continues to evolve with the passage of time. It plays an integral role in the design and manufacture of industrial as well as commercial products. If prototype machining and metal fabrication welding isn’t carried out professionally, the chances of a product passing quality tests are low.

I am a registered Professional Engineer & Certified Metal Fabrication Welding Inspector who has worked the last ten years. My interest is the training aspect on Prototype machining service, machine tools, conducts through seminars.

Article Source: http://EzineArticles.com/6943890

How to Fabricate a Metal by Welding Process

How to Fabricate a Metal by Welding Process

Metal Fabrication is one of the traditional ways of creating heavy equipment and today many welding companies are providing a modern touch to this technique. Metal fabrication may be described as a value addition process that entails the construction of machines and structures from various raw materials.

There can be no doubt that metal fabrication welding imparts strength and stability for a working equipment or device. Metal Fabrication and welding for heavy industrial devices lends itself to different work patterns and outputs.

Fabrication is rather a wide term to denote building metal structures through the three different steps -cutting, bending, and assembling. The cutting part of fabrication is done by sawing/shearing/chiseling (either manual or powered); cutting is done via CNC cutters using laser, torch, or water jet). The bending is by means of hammering (manual or powered) or press brakes. The assembling is achieved mostly by welding – if not, through adhesives, riveting, threaded fasteners etc.

Structural steel and sheet metal are the standard materials for fabrication – not to speak of the welding wire, flux, and fasteners that will join the cut pieces. There are fabrication shops that undertake these jobs. The products produced by welders, which are often referred to as weldments are classic examples of fabrication. The field of welding continues to evolve with significant advancements in technology. There are highly skilled infrastructure fabrication welding operators who are adepts in basic welding and fabrication methods, blueprint reading etc.

Several welding processes are used in metal fabrication. The two most common welding processes we know for fabricating metals are TIG (Tungsten Inert Gas) welding and MIG (Metal Inert Gas) welding. The other name for TIG is GTAW (Gas Tungsten Arc Welding) and MIG also is oftentimes referred to as GMAW (Gas Metal Arc Welding).

The third is Arc Welding that is a type of welding that uses a welding power supply to create an electric arc between an electrode and the base material to melt the metals at the welding point. You can use either direct (DC) or alternating (AC) current and consumable or non-consumable electrodes.

The term ‘Metal’ in Gas Metal Arc Welding denotes the wire that is used to create the arc. It is shielded by inert gas and the feeding wire also acts as the filler rod. MIG is a semi-automatic welding process and it is quite straightforward. Versatility is the key advantage of MIG welding process. It is capable of joining several types of metals and it can be performed in different positions.

TIG welding starts with a tungsten electrode shielded by inert gas and filler rod is fed into the weld puddle separately. The gas shielding that is needed to protect the molten metal from contamination and amperage is supplied during the TIG welding operation. TIG welding, though slower than MIG process, produces a more precise weld and can be used at lower amperages for thinner metal and even exotic metals.

Even though TIG is a well known welding process, it has some limitations. It requires greater welder dexterity, it yields lower deposition rates and it is costlier for welding thick metal sections.

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The Importance of Welding in Industries

The Importance of Welding in Industries

Welding means the process of joining metals by causing coalescence due to heat. It happens by melting the workpiece with weld pool. The joint gets stronger when it cools down. It’s heats when the weld pool is used with the workpiece & produces weld in that time. In all fabrication companies welding is very essential. Since welding has been used in steel fabrication its uses has expanded in other industrial sectors like construction, mechanical and car manufacturing etc. If we look back in the past, we can see that welding had been used for many years. It has been passed through the Bronze age and the Iron age and it has branched around the world.

There are three kinds of welding, they are ARC, MIG and TIG welding. There have been many different kinds of welding which have branched as the years passed. Arc welding is done by consumable electrode by aiming to an electric arc. Parent metal & the addition of metal must be together when the electrode is stuck. Metal Inert Gas or MIG is the easiest way of welding. It is like wire but combined electrode and filler material. It is easy to use because the welding process has been made very easy. TIG welding uses a permanent non-melting electrode made of tungsten. This kind of welding process is very flexible because the metal added separately.

These three kinds of welding requires a power supplier for maintaining electric arc between electrode & base material to melt metals at the meeting point. DC or AC currents can be used for these kind of welding. In every type of welding some semi-inert gas is used o prevent combustion in the welding region.

A welder must be well trained for welding works. Sometimes many problems occur because of lack of safety precautions. Working unsafely i.e without welding glass and near combustible materials can be a dangerous. By taking preventive measures, the risks of death or health hazards can be reduced. For example, in the Arc Welding the worker must wear helmet, hand gloves & other protective things which helps the welder to work in safely the process is very essential and has been used in various industries.

Sarah Hanley is an expert in steel fabrication and works in a Steel Fabrication Dubai. He has consulted many clients on issues of construction, steel fabrication and mechanical engineering.

Article Source: http://EzineArticles.com/5504793

Metal Fabrication Welding in the Energy Sector

Metal Fabrication Welding in the Energy Sector

Metal fabrication welding is an essential part of the entire metal fabrication process. It is of great significance in almost all the important industry sectors in today’s civilization. Among all the diverse industry sectors, the energy sector uses these services quite extensively. In fact, recently many innovative processes have been developed to get optimal results for companies involved in this sector that include oil and gas exploration, production and refinement and chemical processing.

Both traditional and advanced energy suppliers rely on fabrication welding expertise in materials joining and proven energy industry experience. This industry uses a variety of services to help them to design for manufacturability, improve reliability, and realize cost savings through product and process optimization. Yes, quality metal fabrication welding involves optimizing fabrication, operation, maintenance and repair of complex refinery equipment as well.

Apart from the refining industry, other energy sectors that use the fabrication welding services are battery and fuel cell manufacturers, as well as other advanced energy providers. This helps in proper designing for manufacturability, transitioning to high-volume manufacturing and getting products to market at a faster rate. Talking of energy, let us look at its usefulness in the assembling of lithium-ion batteries, which is finding increasing application due to their high voltage, high power density, and low weight compared to other battery varieties.

Fabrication and welding can be used increasingly in accomplishing a very hard task namely tabbing dissimilar materials in assembling Lithium-ion cell. Well in this method, ultrasonic welding method is used to join thin aluminum, copper or nickel tabs, often in multiple-layers and to thicker (and often dissimilar) interconnects. This indeed bears great results. Moreover, this is economical as it requires no flux, can also be used with coated materials, produces low-resistance joints and produces the minimal amount of heat.

Well, so where can you avail the services of the best metal fabrication welding expert. The answer is simple the internet. Indeed the online source offers you many options for all your fabrication needs. This is one platform where you can get access to many different firms that suit your specific fabrication needs. So, just log online and fulfill all your metal fabrication needs from just the comforts of your home and at the most cost effective prices.

I am a registered professional engineer & certified metal fabrication welding process inspector working from the past ten years. I am passionate about writing on industry and wish to share what I has learned from my experience.

Article Source: http://EzineArticles.com/5735620

Metal Fabrication Welding – The New Technology on the Block

Metal Fabrication Welding – The New Technology on the Block

Metal fabrication welding is advanced process in machining industry and has its own features. Creating new machinery is not a problem since high end fabrication tools are used. CNC machines are in the list of the new fabrication processes. CNC machines are advanced and have the capacity to deliver high end output in less time. Its advanced programming has given rise to new avenues in the engineering field. Power output and performance of a CNC machine totally depends on the type of creation and program installed. There are different requirements for which a CNC machine is used. CNC machines are high precised devices which are created to help in production processes. Cutting, shading, smoothing and other modifications jobs are all performed by CNC machines.

Internet is the preferred source for CNC machines operations. All you need to do is find the best website that can help in delivering high end output. Price comparison can be done over the internet which is an advanced tool. Working of CNC machines is very easy and done in precised manner. Programs are loaded in the onboard computer which regulates the movements. Once the metal block is inserted the machine starts its fabricating process. Step by step process is completed when all the points are taken into consideration. Hand type fabrication is also in the list which is quite advanced and done for high end precision. Hand type fabrication involves cutters and welding. Metal fabrication welding can be done to create or repair any machinery. Welding is one of the oldest processes of engineering. Metal fabrication welding can be done for creation of new machinery with high precision.

Metal fabrication welding therefore proves itself to be one of the effective tools for manufacturing. Technology is developing day by day and there are various new trends being developed to ease out engineering as a whole. Such devices have given the engineering field a different look and feel. Metal fabrication is a boom for most shipping companies. Use of fabrication is widely used for creating and remodeling of ships. There are various manufacturers that are vested in this business of fabrication. Technology is itself creating new wonders which are been taken into consideration for fabrication purposes. The developed technology has therefore given new options for engineering. The design and make is so unique and offers wide variety to design as per the needs. Fabrication is the right answer for custom job requirements. Custom design is something that has caught the eye of engineering field.

I am a vivid writer loves to provide information about high quality metal fabrication welding in a detailed manner. I have immense years of experience in writing articles related to composite tooling.

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Welding Fabricators – Using Technology To Offer A Superior Product

Welding Fabricators – Using Technology To Offer A Superior Product

Metal fabrication companies have come a long way from the time when most of the welding and fabrication was done by hand. Welding fabricators today make use of high tech machines to create an astounding array of products that can be custom made to suit various requirements. The technology for working with metal has improved so much that it is very easy for fabrication companies to offer customers parts and products of the highest quality. The other major development has been that projects can be completed in the shortest possible time without sacrificing precision for speed.

All the best welding fabricators make use of computers in various capacities. To begin with, computers are used in the design stage because this is the quickest and most accurate way of getting a design for the product. All fabrication companies now employ designers who are trained and experienced in computer aided design (CAD) so that they can undertake the most complex fabrication and welding projects if required. These designers are well versed in other software that helps in computer modeling and analysis.

The kind of machines that the best welding fabricators use are all equipped with components of very superior quality. The machining parts necessarily have high welding abilities at different speeds. Inferior quality machines cannot offer precise welding at very low speeds. In fact, the best machines offer maximum resistance towards mechanical deflection. These machines also consume very little power, which makes them preferable to old fashioned equipment.

The latest welding fabricators make use of laser technology in order to provide customers with work of the highest accuracy. Laser technology is the best way to get precision cutting of all types of metals whether they are carbon steel, stainless steel, aluminum or any other type of metal. Lasers enable companies to undertake a lot of orders of varying degrees of complexity because they can execute them very quickly, thereby having a higher turnover.

Another revolutionary technology used by welding fabricators uses plasma to cut a variety of metal alloys. These machines work on the principle of air undergoing ionic changes once it is heated to extremely high temperatures in order to reach the fourth state of matter called plasma. Plasma is a very cost effective method of cutting metal and the quality of the finished product it offers is very good. It can be used on any kind of metal including carbon and alloy steel, copper, bronze, brass as well as an array of alloys.

Welding fabricators need to have the right combination of experience and knowledge in order to provide clients with the desired results. There are so many new alloys in use that choosing the right methods for welding and fabrication can be a very difficult task. Many alloys can lose their special properties that make them the right choice for a job because the welding and fabricating process resulted in too much heat. This can have the very unwanted effect of reducing the useful life of the component that has been created using it.

Selecting the right welding fabricators is therefore a task that has to be done with a lot of care. You need to have the ability to choose the right company that has experience in production and project management so that it can satisfy your specific needs when it comes to sheet metal fabrication. The welding services they offer should be customized to your needs and should also be extremely economical. Only if you find a company that offers you technically superior and flexible service should you deal with them for your welding and fabrication needs.

This article was prepared by Paul Nerrad on behalf of Uniweld Services www.weldingfabrication.ca/ [http://www.weldingfabrication.ca/]. Uniweld Services is located in Langley, British Columbia, Canada and specializes in Welding Fabricators [http://weldingfabrication.ca/welding-fabricators/].

Article Source: http://EzineArticles.com/5979587